There is a lot that goes into crafting a safe and effective manufacturing plant, but the main goal is always the same: to get high quality and accurate products out the door on time. However, there are a lot of steps to this process and plenty of snags that can be hit along the way. That's why your process design and layout has to always be improving so that it can provide the best level of quality and timeliness possible.
A huge part of process improvement is having an optimized equipment layout and manufacturing plant floor plan. With the help of process improvement consulting firms, you can come up with strategies for process improvement that will optimize your floor plan as well as your productivity.
Create a Seamless Flow
In manufacturing, every added movement means more time and money lost. When you tack on unnecessary space between processes or have to double check a box of parts, you are slowing down the entire system. Creating a manufacturing plant floor plan that allows for a seamless flow from process to process means that you will be able to get work done faster and easier. You can even do all of this without losing efficiency. In fact, having a smooth transition will likely reduce stress in your employees and allow them to focus more on creating quality products.
Reduce Workplace Stress
Adding additional physical activity and steps to a process can be tiring for employees. The stress on their minds and bodies can wear on them and cause burnout. This is likely to lead to more slip-ups with quality and slower production times. It's important to have a production floor that runs smoothly so that workers aren't doing more strenuous work than they have to. Reducing workplace stress is good for everyone in involved, including the customers receiving your products.
Save Time and Money
A well thought out manufacturing plant floor plan can save your company time and money. With the combined benefits mentioned above, you are less likely to have scrap and more likely to have workers who will get the job done quickly. Reducing the amount of down time or added work to the lowest possible amount will add up greatly over time, and you will likely see big improvements in your year-end numbers.
How to Get Help with Your Floor Plan
If you feel like you might want a fresh pair of eyes and a professional opinion when it comes to your floor plan, reach out to a process improvement consulting firm. They can dive into your process with you and find out what could be changed so that things work better. Someone from outside your company might be more likely to spot the problems you that you may overlook because you're too close to them. Don't hesitate to reach out to Campbell Corporation today.